Battery Pack Design Mechanical Engineer
Company: BMZ USA, INC
Location: Norfolk
Posted on: January 10, 2026
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Job Description:
Battery Pack Design Mechanical Engineer Battery Pack Design
Mechanical Engineer BMZ USA, Inc. develops and produces high-tech
lithium-ion battery systems and is looking for a Battery Pack
Design Mechanical Engineer to join our team. BMZ USA is one of the
four development and manufacturing sites of BMZ Group that employs
almost 2,000 people worldwide. In the last 5 years, we have made
significant progress in transitioning BMZ USA from a sales office
into a development and manufacturing company. But we have just
started: New customers and double digit growth are what we have
seen and what we are positioned for. A friendly and safe working
environment and a place to grow is what we offer. We are looking
for a professional with experience and the mindset to not only
execute the daily tasks but also to take on new challenges as we
continue our path to become the biggest supplier for customized
li-ion battery pack solutions. POSITION SUMMARY We are seeking a
skilled and motivated Battery Pack Design Mechanical Engineer to
support the design, development, and manufacturing of lithium-ion
batteries, chargers, energy storage systems, and production
solutions. This role involves close collaboration with
cross-functional teams and external partners to bring innovative
products from concept through production. JOB FUNCTIONS Engage in
all phases of the product development lifecycle: concept
generation, quotation, design iteration, validation, and mass
production. Collaborate with cross-functional teams including
electrical, software, industrial design, purchasing, production,
and quality. Develop mechanical solutions for battery pack
enclosures, busbars, interconnects, and injection molded components
Integration of PCBs, Sensors, and harnessing within mechanical
constraints of the battery pack Define test plans and ensure design
meets applicable standards (UL, IEC, UN38.3, ETC…) Interface with
external vendors, particularly for injection molding, to manage
tooling, DFM feedback, and production timelines. Collaborate with
operations to ensure design if manufacturable (DFM/DFA) Support the
development of automated/semiautomated assembly process, jigs,
fixtures and equipment. Lead and/or participate in the validation
of internal and outsourced components and assemblies. Participate
in design reviews and provide feedback on mechanical concepts,
drawings, and designs. Prepare and maintain technical
documentation, BOMs, and engineering records. Manage and execute
the engineering change process, including documentation, revision
control, and workflow integration. Provide technical guidance to
internal teams and consultation to customers and suppliers.
Occasional domestic and international travel may be required.
MINIMUM ESSENTIAL SKILLS AND EXPERIENCE BSME with significant
experience (DENG or MS favored). 3-7 years of experience in
mechanical design, with a focus on electronics packaging and
manufacturing. 5 years of experience with CAD design in SolidWorks,
including assemblies, surfacing, and simulation tools. Experience
with DFMEA, APQP, design reviews and engineering documentation
Strong communication skills in English, both written and verbal.
Proficient in Microsoft Office and engineering documentation tools.
ADDITIONAL VALUED SKILLS AND EXPERIENCE (NOT REQUIRED) Deep
understanding of injection molded plastics and DFM principles .
Knowledge of ingress protection strategies (dust/water sealing)
Familiarity with GD&T, tolerance stack-up analysis, and
ISO/regulated environments. Strong analytical, problem-solving, and
cross-functional collaboration skills. High-voltage safety design,
knowledge of battery industry regulatory standards Background in
high-volume manufacturing or automotive-grade quality systems
REPORTING TO THIS POSITION None. BENEFITS: 401(k) Dental Insurance
Health Insurance Health savings account Vision Insurance Variety of
supplemental insurance Life insurance paid by the employer Flexible
schedule Paid time off Referral program PHYSICAL DEMANDS AND WORK
ENVIRONMENT The physical demands described here are representative
of those that must be met by an employee to successfully perform
the essential functions of this job. Reasonable accommodations may
be made to enable individuals with disabilities to perform the
essential functions. While performing the duties of this job, the
employee is regularly required to stand; walk; use hands, fingers,
handle, or grasp; reach with hands and arms; stoop, kneel, crouch
or crawl; and talk and hear. Vision abilities required. The
employee may be required to occasionally lift and/or move up to 50
pounds. Working hours are 8:00 am to 5:00 pm EST., Monday through
Friday. The noise levels in some manufacturing facilities
frequently may exceed the normal dBA. Work conditions may include
elevated noise levels requiring hearing protection. While
performing the duties of this job, the employee may be exposed to
some mechanical parts, fumes or airborne particles, and risk of
electrical shock. The employee is required to wear personal
protective equipment, possibly including hearing protection, as
well as proper grounding equipment to eliminate the chance of
electrostatic discharge. General sign-off: The employee is expected
to adhere to all company policies and act as a role model in their
adherence. BMZ USA, Inc. is an Equal Opportunity Employer and does
not discriminate against any employee or applicant for employment
because of race, color, religion, sex, sexual orientation, gender
identity, or national origin. PIccb4f1a36a26-25448-39404112
Keywords: BMZ USA, INC, Norfolk , Battery Pack Design Mechanical Engineer, Engineering , Norfolk, Virginia
